免费产能利用率计算器

计算企业产能利用率,分析实际产出与最大产能之间的差距。

Capacity Utilization

80.00%

Unused Capacity2,000
Idle Capacity %20.00%

Capacity Utilization vs Actual Output (units)

公式

How to Calculate Capacity Utilization

Formula

Capacity Utilization = (Actual Output / Maximum Capacity) x 100

Capacity utilization shows how much of your productive capability you are using. Very high utilization (above 95%) leaves no room for unexpected demand or maintenance, while very low utilization (below 70%) means resources are sitting idle and fixed costs are spread across fewer units. The sweet spot for most operations is 80-90%.

计算示例

A factory has maximum capacity of 10,000 units per month and actually produces 8,000.

  1. 01Capacity Utilization = (8,000 / 10,000) x 100 = 80%
  2. 02Unused Capacity = 10,000 - 8,000 = 2,000 units
  3. 03Idle Capacity = (2,000 / 10,000) x 100 = 20%

常见问题

What utilization rate should I target?

Most manufacturers target 80-90%. Below 80% suggests underutilization and rising per-unit costs. Above 90% risks quality issues, delayed maintenance, and inability to handle demand surges. Service businesses may target differently.

How do I increase capacity utilization?

Increase demand through marketing and sales, add new products to fill unused capacity, reduce downtime through preventive maintenance, improve scheduling, and consider outsourcing excess capacity to other businesses.

学习

How to Calculate Profit Margin

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